“The fault is sporadic – never when someone is standing next to it.”
At night, at the weekend, once a week. On site, everything looks fine.
The dashboard records continuously and marks the exact moment.
New · Remote Monitoring & Analysis
See what your machine is really doing. Around the clock.
Temperature, pressure, current and states of your machines are recorded seamlessly in our dashboard. You see everything live, are notified at the right moment and find faults that nobody else sees.
For PLCs from most manufacturers
Notified when it matters
Automatic PDF reports
We retrofit missing measuring points
Furnace 2: holding time reached14:00 · Batch can be removed
The fault only occurs now and then? That is exactly what our dashboard is for.
Discuss your machine →
Sound familiar?
Three situations the dashboard was made for
“Someone has to wait until the process is finished.”
Heating, drying, curing, cooling: time that is lost on the side.
You get a notification when it is finished – or when you need to intervene.
“The controller is old or locked – it can't be changed.”
No access, no interface, no manufacturer support any more.
We retrofit the necessary sensors. The values go straight into the dashboard.
Analysis · Example
The moment nobody saw
One week of motor current. On Friday night the current drops from 12 A to 6 A for 0.4 s. Nobody on site notices it, in the chart it is unmistakable. That is the trail to the cause.
7 daysOverview: drop visible at once
0.1 sDetail: 12 A → 6 A for 0.4 s
→Event saved with pre- and post-trigger data, cause narrowed down
How it works
From the machine to the dashboard
The data comes from your controller – or from measuring equipment that we install for this purpose.
Your machine
Temperature, pressure, current, run times, states
PLC or retrofit
Sends the values encrypted to the dashboard
Dashboard
Live trends and analysis in your web browser
Notification & report
Alert at the right moment, PDF report automatically
Product
Dashboard
Your own PLC with access to the program? Then you create the connection yourself.
- For PLCs from most manufacturers (MQTT)
- Trends, notifications, PDF reports
- In the web browser, no installation
Service
Installation & connection
No access to the PLC or program? We will find a solution for you.
- We retrofit sensors and transmitter modules
- On request with its own internet, separate from your network
- Limits and notifications set up at the same time
Find faults
Resolution down to 0.1 s. When an event occurs, the data before and after it is saved.
Detect the end of a process
Temperature reached, value stable, time elapsed: you get notified.
Intervene in time
Limit, edge or too fast a rise. With delay and hysteresis against false alarms.
Documented automatically
PDF reports daily, weekly, monthly or on events. With your logo.
Cyber security
Your network stays yours.
You don't want to give us access to your company network or your controller? You don't have to. We bring sensors, transmitter modules and our own internet connection.
- Completely separate from company network and controller
- Measuring only: no intervention in your work processes possible
- Encrypted transmission to the dashboard
Who it is for
Where remote monitoring pays off
Wherever a process runs that nobody can watch all the time.
Production & metal
Food
Agriculture
Plastics & coating
Heating & energy
Maintenance & service
Faults without a recognisable pattern
Processes with waiting time
Equipment without an interface
Which machine should we monitor for you?
Write to us briefly: machine, controller (if known), what you would like to know. We will get back to you with a proposal, usually within one working day.
info@mechatronik-fz.at